Case Study
Accelerating Product Launch with Custom Motion Solutions and Streamlined Production
CLIENT BACKGROUND:
The client specializes in developing innovative microscopy solutions for life science research, providing cutting-edge tools to advance scientific discovery.
TECHNICAL REQUIREMENT:
3 Linear Axis System + Theta Rotary Axis
X&Y&Z AXIS:
NEMA 14 and 11 external leadscrew stepper linear actuators (1.8°)Theta Rotary Axis:
NEMA 11 Rotary Stepper Motor (1.8°)
CHALLENGE:
The client needed a rotary/linear motion partner that could not only support their team locally, but also deliver custom motion solutions within a tight development timeline of 6-8 months, from prototype to full production.
CUSTOM SOLUTION:
We worked closely with the client to meet their technical needs, designing a custom motion system tailored to their application.
Unique Customizations included:
•Anti-backlash leadnut (torsion style)
• Custom length leadscrews
• Incremental optical encoders (2000 CPR)
• Smooth end machining for leadscrew
• Custom leadscrew coating for corrosion protection and dry lubrication in a humid environment.
• Connectorized motor bodies
• Incremental optical encoders (400 CPR)
RESULTS:
The custom motion solution successfully addressed the client’s needs for rapid development and high performance, delivering a range of benefits that optimized both production and logistics. Key results included:
PERFORMANCE OUTCOMES
The custom actuator met the client’s specifications for accuracy, speed, and torque, fully supporting their new product launch.
QUANTIFIABLE IMPACT
The custom solution met the client’s budget and fast-tracked their 6-8 month timeline. Our rapid prototyping and flexible adjustments ensured project success, while our Kanban program reduced their warehouse space needs.