Case Study
Custom Actuator Leads to Improved Production Efficiency for Kitchen Appliance Manufacturer
CLIENT BACKGROUND:
The client specializes in kitchen appliances.
TECHNICAL REQUIREMENTS:
Type:
NEMA 23 Linear ActuatorStroke Length:
~6 inchesLoad Capacity:
~200lbs @ ~1 inch/secPower Supply/Voltage:
4A / 2.8VMounting Options:
Mounting plate along one side
CHALLENGE:
The customer was in early development, exploring alternatives for a Z-axis application after trying competitive products. In addition, they required improved anti-backlash.
CUSTOM SOLUTION:
Throughout development, the client tested various stock units, including NEMA 17 and NEMA 23 actuators. Ultimately, they chose NEMA 23 to give them a safety factor.
After preliminary testing the customer communicated a need for an AB nut inside our captive actuator. In order to accommodate we took a standard external actuator and built a custom housing with some linear guidance. While this differed from typical construction, we met their request quickly, leading to the production of the first 30 units.
Customizations for Leadscrew Assembly Included:
• 1000 Line Encoder for Feedback
• AB Nut
• Custom Housing
RESULTS:
The custom solution not only met the client’s specific technical demands but also delivered exceptional results. Key results included:
PERFORMANCE
OUTCOMES
The project launched on time with the custom actuator surpassing all performance expectations for precision, speed, and load capacity.
CLIENT
FEEDBACK
The client is pleased with the speed of delivery and technical support.
QUANTIFIABLE
IMPACT
Early prototypes have already shown great potential to improve production efficiency, positioning the client for long-term market success.